About Welding And Its Different Types


weldingWelding is the most widely practiced way of joining metals together because of the efficiency and economy of the process. It has been estimated that about 50% of the Gross National Product of the United States arises from the activities that are, in some form or another, related, perhaps remotely, to welding. As an example, farming may appear to have nothing to do with welding, but the equipment the farmer uses to grow and harvest crops will have used welding in their manufacturing process.

Until the advent of the 20th century, welding was confined to blacksmith shops where two pieces of metal were heated to very high temperatures in a forge and then hammered together until the joining occurred. This is what is called forge welding. With the introduction of electricity into industrial processes, welding become both easier and quicker, and also more economical.

There are four types of welding techniques commonly used

•    Arc Welding – This is the most basic welding technique where the parts to be joined together are brought into contact with strong electrical current and heated. The molten parts are then joined together to form a weld. This is the low technology end of welding in its cheapest and least sophisticated form.

•    Gas Welding – This is generally used for repair work, particularly in the case of hollow items like pipes and tubes. Hot gas is forced onto the surfaces to be welded. This procedure requires the parts to be subjected to less heat and is suitable for material that may be damaged due to exposure to high temperature. It is for this reason that it is used in the jewelry industry which has to work with soft metal with low melting points.

•    Resistance Welding – This welding technique requires that an additional sheet of metal is used to cover the pieces that are to be welded together. This gives great strength to a weld, but the process requires expensive equipment as well as the use of additional material to encase the weld which makes it expensive and not suitable applications.

•    Laser Welding – This is the most modern technology available today. High intensity lasers can be tightly focused and produce controllable heat on the surfaces to be welded very quickly. This is perfect for material that can be damaged by prolonged exposure to extreme heat. Laser welding is very accurate and can be used to produce even the smallest of welds. However, because of the high capital cost involved in buying this equipment, the cost of welding is also high.

Although the perception of welding is that of a simple process of heating and joining, it is a high technology industry with huge amounts being spent on research and development to look for stronger, more accurate and cheaper methods. The welding process plays a big role in metallurgy with a constant effort underway to find newer and more weld friendly ways. Look for a certified welding company for all your fabrication needs.

5 Tips In Choosing A Certified Welding Company

When choosing a certified welding company for any kind of project, whether big or small, you need to pick a certified welding company. As potential service provider they should have been certified by organizations that certifies welding companies, welding electrodes, welding inspectors and weldingorbital welding inspection companies. This will ensure that all the welds conducted, including positions, process and joints, are current and approved by the certifying organizations. The following are the most important benefits of choosing a welding company.

Benefits Of Choosing The Certified Welding Company

1.    Guaranteed experience — Every certified welding company has both certified welding supervisors and welding inspectors. These people should have completed a course in welding and have at least a year of experience before they are certified. This means that they have the knowledge and experience to company projects safely and in accordance to current standards.

2.    Knowledgeable employees — Certified companies have access to course materials along with the latest and best ways to complete welding jobs. This ensures that the professional working on your project knows what he is doing. Certifying organizations also offer seminars and information sessions that will update an employee or the company’s welding knowledge. Every certified company and employee is guaranteed to be up to date with the latest changes to code as well as with welding methods. They will also know about the building codes in your area along with the implemented safety regulations.

3.    Liability insurance — If anything goes wrong, certifying organizations requires that all its certified companies carry liability insurance. This should cover you should anything happen to a welding company employee while on your property, or if the job was not correctly completed or has caused damage to your property.

4.    Up to standard code — Every job requires a different code of standard for welding, which can differ from small projects likes homes to bigger scale welding projects like office buildings. If a company is certified for a particular code, you should know without any doubt that they know the code inside and out, and meet all your requirements and expectations.

5.    Quick and easy tool for choosing a welding company — It is easy to determine if a company is certified or not. A certified welding company will have a badge on their literature which shows what the company is certified for. Also, the website of the certifying organization includes a searchable database of inspectors.

Always Choose A Certified Welding Company

Just like anything else, when choosing for a welding company, it is best to look for one that has been certified by pertinent organizations. When a company is certified, it means that it has taken the time and invested the money to make sure that its welders and employees are up to standard, are safe with their working habits, and have the necessary knowledge and experience to back it all up.

dans certified welding

Get High Quality Welding Anytime, Anywhere!

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For more information, contact:

Dan’s Certified Welding, inc.
9830 Everest St
Downey, CA 90242
(562) 803-1554

Dan’s Certified Welding Inc Launches New Website and Giving out Reports for Free!

Downey, CA – February 2013 

At some point, you might find yourself in need of a high quality welding company to do work for your home or business. And once all the deal of through and the work is done, it is such a pain to have to call them back again because of problems with their work. Unfortunately, this is a scenario that is very common.

With a NadCap Accredited GTAW/TIG welding company with a solid reputation, a 30+ year successful track record, hundreds of satisfied customers, and a “100% customer satisfaction or the job is free” philosophy; Dan’s Certified Welding Inc. promises to give you the best service that you can receive.

Aside from GTAW/TIG welding, the company also offers tube welding, plastic injection mold welding, repair welding, micro TIG welding, and much more. Dan’s Certified Welding Inc. offers 100% satisfaction guarantee on all their welding jobs.

Are you ready to experience headache-free service? Simply fill out their free Request for Quote (RFQ) form with your job details. Send it to them via email or fax as you’ll receive a quote as soon as possible.

 

About Dan’s Certified Welding Inc.

Dan’s Certified Welding, Inc. (DCWI) is a NadCap Accredited Gas Tungsten Arc Welding or Tungsten Inert Gas (GTAW/TIG) welding company that provides highly critical, craftsmen specialized welding for aircraft part manufacturers and machine shops. It is centrally located in the Los Angeles area in Downey, California.

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TIG welding

5 Helpful Tips to Improve Your TIG Welding Skills

 TIG welding is versatile

Aluminum WeldTIG welding might be a slow process but it most definitely is a very versatile one. Among all the other welding processes, it just might be the only one that is able to handle the most variety of materials, even those that are heavy-alloyed and toxic. TIG welding is also best for thin materials, thanks to its low heat input which prevents burn-throughs. And as if all these are not good enough, this welding process yields the highest quality welding, no matter what application.

Just because TIG welding yields the most positive results, it does necessarily mean that you can simply rely on your training and practice. Patience and efficiency are just as important as well. Below are some tips to help you improve these.

Use an inverter during TIG welding

The use of an inverter power source greatly improves your efficiency in TIG welding, providing you with a smooth arc for a consistent welding performance. Through this, the focus of the arc is narrowed, creating a narrower weld bead and minimizing the heat-affected zone. Thus, you are able to complete the welding job at a faster speed. Inverters also have a balance control feature, something that is very useful when working with aluminum. This will also allow you to finish the job faster.

Choose the right torch

The right TIG torch will help you have an efficient welding job. First of all, you need to select a torch that has good insulation. Also determine whether you will need a TIG torch that is water or air-cooled. Water-cooled are best for applications over 200 amps while air-cooled is used for low amps. Finally, consider what you will weld. If you will work for something that will require you to do some maneuvering, it would be best to pick a TIG welding torch that has a flexible neck.

Protect yourself

If it is at all possible, use gas lens as they will improve shielding gas coverage as well as offer you better joint accessibility (which should greatly improve your TIG welding efficiency. These lenses evenly distributes gas to help in the prevention of oxygen contamination as well as allow you to properly work in those heard-to-reach areas like the “K”, “T” and “Y” joints.

Avoid overwelding

Overwelding will greatly improve your efficiency in TIG welding and (probably more importantly) help you save on cash. This occurs when you put more weld metal in a particular joint then necessary because of a number of factors. To prevent this, you need to ensure that the joints of your welding project are not over-designed. Close fit-up and proper joint preparation are your best defenses against overwelding.

Get to the point

The type of tungsten that you will use will depend on your power source and material to be weld. The type and shape of the tungsten can have a big impact on your TIG welding efficiency. For DC and AC welding (with an inverter), a pointed or truncated tip is best. For lower amperage on thin materials, grind the tungsten to a point. On the other hand, grinding the tungsten to a truncated tip will be best of higher amp applications.

Remember that no TIG welding (or any welding operation for that matter) job yields a perfect result. However, if you want one that is near perfect, contact. With thirty years of experience under our belt, we have been creating the highest quality parts for a variety of technologies. We have been a Boeing approved supplier for more than three decades so we should be able to take on any TIG welding job with the best quality results.